About Adjustable Induction Heater
Adjustable Induction Heater is an industrial grade machine which is used for the heating of the roller type bearing with the help of a movable heating element. It is designed and developed by our team of highly skilled professionals by using top quality materials and drive elements that make them highly durable as well as efficient in operation. It requires an alternating electrical voltage of 220 volts with a signal frequency of 50 to 60 Hertz.
Efficient Digital Control SystemThe integrated digital control panel allows for easy adjustment of heating parameters, ensuring precise temperature regulation and operation. Operators can intuitively set and monitor performance in real-time, optimizing productivity for various industrial tasks. The digital interface enhances safety and reliability by providing critical information and alerts.
Robust Cooling & Safety DesignEngineered with a water-cooled system requiring a minimum flow rate of 8 L/min at 0.20.3 MPa pressure, this induction heater maintains optimal temperatures for continuous operation. The temperature protection mechanism, combined with an IP21 protection grade, ensures safe, uninterrupted functioning in demanding environments.
Customizable Induction CoilsTo accommodate diverse workpiece shapes and sizes, the induction coil type is fully customizable. Tailoring the induction coils according to application requirements enhances heating efficiency and process flexibility, making this heater suitable for a vast array of industrial heating techniques.
FAQs of Adjustable Induction Heater:
Q: How do I operate the adjustable induction heaters digital control panel?
A: The digital control panel is designed for intuitive use, allowing you to easily set heating parameters such as temperature, power output, and timing. Simply follow the on-screen prompts to adjust each setting according to your specific application and monitor real-time performance data. Detailed guidelines are provided in the user manual supplied with the product.
Q: What is the recommended process for cooling the induction heater during operation?
A: For effective cooling, ensure a continuous water flow of at least 8 L/min at 0.20.3 MPa pressure. Connect the water inlet and outlet hoses as specified, and monitor water temperature and flow throughout operation to maintain system performance and prevent overheating.
Q: Where can the adjustable induction heater be installed and used?
A: This induction heater is intended for use in industrial settings within an ambient temperature range of 5C to 40C and relative humidity of up to 90% (non-condensing). Ensure installation in a well-ventilated area with access to a reliable cooling water source and appropriate electrical connections.
Q: When should I use a customizable induction coil for my workpiece?
A: Custom induction coils are recommended when processing workpieces of varying shapes or dimensions. Customization optimizes the electromagnetic field distribution, improving heating precision and efficiency for specialized industrial applications such as hardening, annealing, or brazing.
Q: What are the main benefits of using this adjustable induction heater in my process?
A: This heater offers a high power factor (over 0.95), 100% duty cycle, and digital controls for precise operation. Its robust water-cooling system, advanced safety features, and customizable coils deliver reliable, efficient heating, making it ideal for demanding industrial tasks and increasing overall productivity.
Q: How does the induction heater ensure operational safety?
A: Safety is prioritized through features like temperature protection, an IP21 protection grade, and comprehensive system alerts on the digital control panel. These safeguards function together to minimize risks, prevent overheating, and sustain operational integrity during continuous use.
Q: What applications can this induction heater be used for?
A: Engineered for versatility, the heater can be applied to various industrial heating processes, including metal hardening, annealing, brazing, and forging. Its customizable coil and precise digital controls make it adaptable to a wide array of production requirements.