About Precision Induction Heater
Precision Induction Heater
Since establishment, we have been catering to the growing market demands by manufacturing and supplying Precision Induction Heater. Our professionals design it to heat the shrink-fit components and bearings with high accuracy safety of the surface finish of components. Equipped with intelligent micro-controller based electronic controls, offered equipment is acclaimed for its lightweight, excellent performance, easy operations and robust construction. Our Precision Induction Heater has power capacity of 3.5/4.0 KVA and is suitable for heating heating bearings of larger diameters with the help of a pair of raiser blocks of size 55 x 55 x 125 mm.
Other details:
- Available in 5 different models for mounting, range of bearings having bore size from 14 mm and above
- Fast, safe and economical heating of bearings is best features of PIH Induction heaters
FEATURES:
- Can be used for Mounting 8. Dismounting of inner Race
- Safe, Reliable & Clean Process.
- Unskilled labour can be trained to operate.
- High Heating can be easily achieved.
- Lower cost 8. high efficiency.
- Precise Temperature and Time controls.
- Intelligent micro control based electronic controls
TECHNICAL SPECIFICATION
| PRODUCT DATA | PHI 2001 |
| Diameter (mm) Bearing | 20 to 300 |
| Bearing Weight | 32 kg |
| Power | 3.5 / 4.0 KVA |
| Voltage | 230 V |
| Power Control | 25%, 50%, 75%, & 100% |
| Temperature Control (Range) | 0-250ºC |
| Maximum Temperature | 400ºC |
| Accuracy Temperature | ±3ºC |
| Time Control | 0-99 Minutes |
| Residual Magnetism | <2A/cm |
| Overall Dimension (WxDxH)(mm) | 300 x 270 x 355 |
| Space between Supports (WxH)(mm) | 130x155 |
| Weight (Mian Unit) | 28kg |
| Weight With Standard Yokes | 37kg |
| Horizontal Yoke Size (mm) | 20x20x250 |
| | 30x30x250 |
| | 50x50x250 |
| Can Heat Sealed & Pre-greased Bearings | yes |
| Thermal Ovar Protection | yes |
| OPTIONAL ACCESSORIES |
| Horizontal Yoke Size (mm) | 10x10x250 |
| | 14x14x250 |
| | 40x40x250 |
| | 55x55x250 |
| Digital Thermometer (0-500ºc) | yes |
| Roll-Sliding Model | yes |
| Swing Arm Model | yes |
| Riser Block (pair)(mm) | yes |
| Magnetic Temperature Prabe | yes |
| Equipment Trolley | yes |
High-Efficiency Heating for IndustryThis precision induction heater offers reliable performance for industrial applications such as bearing heating and assembly fitting. Featuring a host weight of 16 kg and transformer weight of 18 kg, it is portable yet powerful. Its mild steel body and advanced temperature protection ensure long-term durability and operator safety.
Flexible Power & Frequency OptionsReady to adapt to your facility, this heater supports both 220V and 380V AC inputs as well as 50Hz and 60Hz frequencies. This flexibility allows seamless integration into different power systems and standards globally, making it ideal for export as well as domestic use.
Engineered for Safe OperationThe automatic overheat protection is engineered to safeguard both the equipment and your industrial processes. If overheating occurs, the system interrupts operation to prevent damage, ensuring peace of mind for continuous use with critical components like bearings.
FAQs of Precision Induction Heater:
Q: How is the Precision Induction Heater used for industrial bearing heating?
A: To use the heater, position the bearing within the device, select the appropriate settings based on size and application, and start the heating cycle. The induction process rapidly and evenly heats the bearing for efficient fitting without direct flame.
Q: What materials is the Precision Induction Heater constructed from?
A: The heaters core structure is made from robust mild steel, providing excellent durability and resistance to wear, which is ideal for demanding industrial environments.
Q: When should I use this induction heater in my production process?
A: Use this heater during maintenance or assembly when industrial bearings or components require thermal expansion before fitting onto shafts or housings, ensuring precise and secure placement.
Q: Where is this Precision Induction Heater manufactured and supplied from?
A: This product is manufactured, exported, and supplied from India, catering to both local and international industrial requirements.
Q: What is the process for temperature protection in this induction heater?
A: The heater is equipped with automatic overheat protection that continuously monitors the device temperature. If it detects excessive heat, it promptly shuts down to avert potential damage.
Q: Why does the Precision Induction Heater offer both 220V and 380V options?
A: These voltage options allow for versatile usage in diverse industrial settings globally, ensuring compatibility whether your facility operates on 220V or 380V AC power supplies.
Q: What are the benefits of using a precision induction heater for fitting bearings?
A: Induction heating allows for uniform and controlled expansion of bearings, enabling safe and stress-free fitting. This reduces the risk of damage to components, minimizes downtime, and enhances overall efficiency in industrial operations.