Induction Heater For Removal

Name: Induction Heater For Removal
Brand: PRECISION INSTRUMENTS & ALLIEDS
Price: 50000-200000 INR
Availability: InStock

Price 50000-200000 INR/ Piece

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MOQ : 1 Piece

Induction Heater For Removal Specification

Voltage
380V / 50Hz

Rated Frequency
50-60 Hz

Type
Portable Induction Heater

Material
Stainless Steel, Copper Coil

Application
Removal of bearings, gears, bushings, pulleys, and other mechanical parts

Max. Input Power
15 kW

Max. Output Power
14 kW

Oscillation Frequency
15-30 kHz

Cooling Water Pressure
0.2-0.3 MPa

Host Weight
45 kg

Transformer Weight
25 kg

Temperature Protection
Digital Overheat Protection up to 400C

Operation Mode
Manual/Automatic

Cable Length
3 m

Dimension (Host)
480 x 260 x 390 mm

Max Heating Temperature
up to 800°C

Duty Cycle
100%, Continuous

Cooling Method
Water Cooled

Induction Heater For Removal Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
1 Piece Per Week

Delivery Time
1 Week

About Induction Heater For Removal

We provide a unique assortment of Induction Heater (Series PIR) that is exclusively designed for mounting and dismounting the inner races of cylindrical roller bearings that are used on the axles of railway rolling stock and in traction motors. They perform these functions with the help of latest technology intelligent micro controller based electronic controls. The PIR series ensures fast, safe and economical heating of Inner races of cylindrical roller bearings and can also be used in others industries for similar application. When a component is heated with the induction coil it acquires magnetism strong enough to attract iron particles and iron dust. To combat this problem, it is essential to eradicate the residual magnetism after heating. The control panel of Model- PIR 40 is designed in a manner that facilitates fast demagnetization by using the heating coil itself. The induction coil can be used for the dual purpose of demagnetization as well as heating.

Features of electric induction heater are as under :

It is safe, reliable & clean process
Even unskilled labor can be trained to operate the equipment easily
High heating rates can be easily achieved
Precise Temperature and Time controls are achieved through state of the art technology used in heaters
Lower cost & high efficiency

Effortless Mechanical Parts Removal

This induction heater streamlines the removal of stubborn mechanical parts such as bearings, gears, and pulleys, significantly reducing labor and risk of part damage. Its portable design and 3-meter cable increase operational flexibility while maintaining high safety standards through precise digital temperature control and water cooling.

Safety and Durability You Can Trust

Built from stainless steel and equipped with an advanced copper coil, this heater is designed for continuous duty. Its overheat protection system and stable temperature control ensure enhanced longevity and operator safety, making it ideal for demanding workshop environments and industrial applications.

FAQs of Induction Heater For Removal:

Q: How does the water-cooled system improve the performance of this induction heater?

A: The water-cooled system efficiently regulates the internal temperature during operation, allowing for continuous use without overheating. This ensures sustained peak performance, prolonged equipment life, and added safety during prolonged removal tasks.

Q: What mechanical parts can be removed using this induction heater?

A: The heater is designed for the removal of components such as bearings, gears, bushings, and pulleys. Its precision heating allows these parts to expand for easy and non-destructive extraction from shafts and housings.

Q: When should I choose manual versus automatic operation mode?

A: Manual mode offers greater control when working on uniquely shaped or delicate parts, while automatic mode streamlines repetitive tasks or standard removals. Selecting the mode depends on your specific removal requirements and the complexity of the mechanical setup.

Q: Where is the ideal location to use this portable induction heater?

A: Due to its portability, compact host size, and 3-meter cable, the heater can be used in industrial workshops, maintenance facilities, and on-site repairs where safe and efficient removal of mechanical parts is required.

Q: What is the process for removing bearings using this heater?

A: To remove bearings, position the induction coil around the part and select the appropriate operation mode. The heater rapidly raises the temperature up to 800C, causing the bearing to expand for easy withdrawal without physical force or risk of shaft damage.

Q: What are the benefits of using a digital overheat protection system?

A: The integrated overheat protection system digitally monitors the device temperature, triggering automatic shutdown if it exceeds 400C. This prevents equipment damage, enhances operational safety, and maintains consistent heating efficiency.

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