Pinion Induction Heater

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MOQ : 1 Piece

Pinion Induction Heater Specification

Voltage
380V

Type
Pinion Induction Heater

Material
Mild Steel

Application
Heating of Pinion Gear

Max. Input Power
15 kW

Max. Output Power
12 kW

Cooling Water Pressure
0.2 MPa

Host Weight
55 kg

Transformer Weight
38 kg

Control System
Microprocessor based

Ambient Temperature
0°C to 45°C

Pinion Shaft Diameter Range
20 to 150 mm

Max. Heating Temperature
Up to 350°C

Safety Features
Overcurrent, overvoltage, water flow protection

Cooling System
Forced water cooling

Display
Digital temperature display

Insulation Class
F

Pinion Induction Heater Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
1 Piece Per Week

Delivery Time
1 Week

About Pinion Induction Heater

We have acquired a reputed position in the market as a reliable manufacturer and supplier of Pinion Induction Heater. It is widely used for heating bearings of different bore sizes prior to mounting. Integrated with intelligent micro-controller based electronic control, offered heater is provided with roll-sliding arrangement and designed in such a way that the yoke gets lifted automatically or mechanically ensuring no damage to its surface. Offered Pinion Induction Heater is acclaimed by customers for its additional safety, low maintenance, excellent performance, ease of operations and easy installation.

We have acquired a distinct niche in industry as a prominent manufacturer and supplier of Portable Induction Heater. Owing to its property of generating high temperature in less time, it is widely used in different industries for heating bearings of various sizes. Offered induction heater is integrated with qualitative micro-controller based electronic controls that ensure its user-friendly operations. Our clients appreciate Portable Induction Heater for its high efficiency, durability, low maintained, prolonged functional life and robust construction.

Other details:

Pinion Induction Heater - model PIH 2003V (Vertical Type) has high capacity to heat the components. It possess controls similar to PIH-2002, which are intelligent micro controller based electronic controls. Pinion Induction Heater is supplied with automatic or manual Roll-sliding arrangement for standard yoke 80x80x410 mm. The arrangement is designed that the yoke acquires lifted automatically or mechanically from the supports without damaging, rubbing and scraping mating surfaces. It provides ease of operation, extra safety and improved productivity.

Our Induction Heater is well designed to heat the bearings, and other shrink-fit elements prior to the mounting, by the use of latest technology and intelligent electronic controls that are micro-controller based. The bearings' life and other components' may get cut short because of rough handling and inaccurate installation or mounting techniques. It can be confronted by expanding them by induction heating for mounting of the components.

These are available in various models for mounting purposes, and the range of bearings is having bore size 10 mm and above. Economical, fast & safe heating of bearings are the key features of these products. Our line of product has medium capacity to heat the components with micro controller based intelligent electronic controls. It is portable, and can be easily carried to the operation site, using especially designed handle given on both the sides. It heats a bearing of 154 kg - 170 kg to temperature of 110oC, in 1.5 minutes. Our range consists of control mounted on primary body of Induction Heater, and a remote control is supplied for better efficiency.

Product Specifications
==============
It weights about 86 kg. It can heat a bearing of 70 kg to 75 kg to temperature of 100oC in 6-7 minutes.

Sr.	PRODUCT DATA	PIH - 2003
1)	Diameter (mm) Bearing	40 to 650
2)	Bearing Weight	70 Kg
3)	Power	12 / 16 KVA
4)	Voltage	440V
5)	Power Control	25%, 50%, 75%, & 100%
6)	Temperature Control (Range)	0 - 250oC
	Maximum Temperature	400oC
	Accuracy Temperature	± 3oC
7)	Time - Control	0 - 99 Minutes
8)	Residual Magnetism	<2A / cm
9)	Overall dimensions (wxdxh) (mm)	800 x 400 x 500+
10)	Space between supports (wxh) (mm)	320 x 205
11)	Weight (Main Unit)	83 Kg.
12)	Weight with Standard Yokes	115 Kg.
13)	Horizontal Yoke Sizes (mm)	80 x 80x 410
		---------
		---------
14)	Can Heat Sealed & Pre-greased Bearings
15)	Thermal Over Protection

Sr.	Optional Accessories
1)	Horizontal Yoke Sizes (mm)	28 x 28 x 410
		40 x 40 x 410
		50 x 50 x 410
		65 x 65 x 410
2)	Digital Thermometer (0-500oC)
3)	Roll - Sliding Model
4)	Swing Arm Model
5)	Riser Block (Pair) (mm)
6)	Magnetic Temperature Probe
8)	Equipment Trolley	-------------

Advanced Heating Technology with Safety Assurances

This Pinion Induction Heater stands out for its microprocessor-based control system, offering real-time digital temperature display and precise regulation. Equipped with a forced water cooling mechanism, it reliably handles continuous use without overheating. Comprehensive safety features, such as overcurrent, overvoltage, and water flow protection, help safeguard both the operator and the equipment during intensive industrial operations.

Highly Compatible and User-Friendly Design

Designed for a wide range of pinion shaft diameters (20 mm to 150 mm), the heater adapts to various industrial gear-heating tasks. Its digital display and intuitive controls simplify the heating process. The devices sturdy mild steel construction ensures durability, while the carefully engineered cooling and insulation maximize performance and safety in ambient temperatures from 0C to 45C.

FAQs of Pinion Induction Heater:

Q: How does the Pinion Induction Heater provide precise temperature control?

A: The heater uses a microprocessor-based control system paired with a digital temperature display. This combination allows operators to monitor and adjust heating with exceptional accuracy, ensuring the target pinion gear reaches up to 350C safely and efficiently.

Q: What safety features are implemented in this induction heater?

A: Safety is prioritized through built-in overcurrent, overvoltage, and water flow protection systems. These functions continuously monitor the operational state and promptly intervene if abnormal conditions are detected, minimizing risk during use.

Q: When should I use a forced water cooling system with the induction heater?

A: The forced water cooling system is integral when operating the heater, especially during extended heating cycles or heavy-duty applications. It maintains optimal temperatures, prevents overheating, and sustains long-term device integrity.

Q: Where can this heater be effectively deployed?

A: Its robust build and design for ambient temperatures from 0C to 45C make this heater suitable for use in various manufacturing and maintenance facilities, especially for heating pinion gears in the automotive, heavy machinery, and industrial sectors.

Q: What is the process for heating pinion gears using this equipment?

A: Simply select the appropriate setting according to the shaft diameter (20 mm to 150 mm), place the pinion gear correctly, and start the heating process. Monitor the temperature via the digital display, ensuring safe, efficient, and uniform heating throughout the procedure.

Q: What are the key benefits of using this induction heater for pinion gears?

A: The primary advantages include rapid, energy-efficient heating, enhanced operational safety, precise control, and minimized risk of component damage. Its versatility in shaft diameter compatibility facilitates broader industrial application, thus increasing utility and value.

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